β This article is for Event Organizers
Changing your Zebra printer settings on your Zebra ZD621 printer because your badges are not cutting at the correct place is a simple, quick task. Simply follow the process noted here.
On the home screen of the 621, touch the "Menu" icon to get into the main menu screen:
After getting into the menu screen, tap the Printer icon
In the printer settings, tap "Image Adjust"
Once in the image adjust, we have two settings to modify: Tear Line Offset and Vertical Label Offset. Please do not change any other settings as part of this process.
Badge Cut is occurring slightly BELOW the perforation
- Adjust the Tear Off to a higher value if the Badge Cut is slightly below the perforation. Ensure that the change is made in increments of "5" to avoid drastic alterations. For instance, modify the On-perf setting from 0 to 5. 
- Simultaneously, modify the Label Top = Vertical Label Offset to a smaller number. This adjustment should be the inverse of the change made in step #1. The objective is to ensure that the sum of the two adjusted numbers equals 0. If Tear Off was increased by +5, then Label Top should be decreased to -5. 
On-Perf badges = Badges with 0 or 2 notches at the top
Off-Perf badges = Badges with 1 notch at the the top
For example, for On-Perf badges, where the notch is on the perforation line:
- Tear Off from 0 to +5 
- Label Top from 0 to -5 
For example, for Off-Perf badges, where the notch is not on the perforation line:
- Tear Off from 100 to +105 
- Label Top from -100 to -105 
Once both settings have been adjusted, advance 2 badges through the printer to see where the badge cut is now taking place.
Badge Cut is occurring slightly ABOVE the perforation
- Adjust the Tear Off/Tear Line Offset to a lower value if the Badge Cut is slightly above the perforation. Ensure that the change is made in increments of "5" to avoid drastic alterations. For instance, modify the On-perf setting from 0 to -5. 
- Simultaneously, modify the Label Top = Vertical Label Offset to a larger number. This adjustment should be the inverse of the change made in step #1. The objective is to ensure that the sum of the two adjusted numbers equals 0. If Tear Off was increased by -5, then Label Top should be decreased to +5. 
For example, for On-Perf badges, where the notch is on the perforation line:
- Tear Off from 0 to -5 
- Label Top from 0 to +5 
For example, for Off-Perf badges, where the notch is not on the perforation line:
- Tear Off from 100 to 95 
- Label Top from -100 to -95. 
Once both settings have been adjusted, advance 2 badges through the printer to see where the badge cut is now taking place.






