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Designing Expo Pass Custom Lanyards

Expo Pass has different options to design customized lanyards for your events.

Written by Kacie Ferguson

This article is for Event Organizers

Elevate your brand with the Expo Pass custom badge lanyards. Crafted from premium materials, these lanyards offer durability and bring your designs to life with stunning detail and clarity.

When pre-purchasing lanyards, we ship it with your equipment and badges - hassle free!

Important: This article is for pre-purchased lanyards only. If you have not purchased lanyards through your Relationship Manager or Account Executive during the sales process, submit your order at shop.expopass.com instead.

Deadline: Your design must be submitted at least 30 days before your event begins, or we will not be able to accommodate custom lanyards. Please allow extra time for edits and adjustments.


Your Custom Lanyard Specs

During your Order Form (OF) process, you already chose the following. You'll need these on hand as you design:

Size

  • 5/8"

  • 3/4"

  • 1"

Material

  • Polyester Satin — smooth-touch premium lanyard for any design

  • Recycled (rPET) — same great feel and quality, made from recycled bottles

Clip

  • Single Bulldog — for badges or sleeves with 1 notch

  • Double Bulldog — for badges or sleeves with 2 notches


Choose How You Want to Design Your Lanyard

There are three ways to get us your artwork. Pick the one that fits you:

Option

Best for

What you do

A. Use our free Designer (recommended)

Most people — no design software needed

Design right in your browser, export a PDF

B. Design it yourself

Anyone comfortable with Illustrator/InDesign and our templates

Download a template (see Design Templates below), design in it, export a PDF/x-1a

C. Logo only

If you don't want to design a full lanyard

Send us your logo + a color; we'll lay it out and send a proof


Option A: Use Our Online Designer

  1. Go to our Lanyard Designer.

  2. Select Lanyards.

  3. Choose your clip to match your Order Form:

    • Single Ended = Single Bulldog

    • Double Ended = Double Bulldog

  4. Choose your size to match your Order Form (5/8", 3/4", or 1").

  5. Select Bulldog Attachment Clip — this is the only clip type we offer for custom lanyards.

  6. For Finish, select either metal crimp or stitched — this setting doesn't apply to lanyards, so either works.

  7. Design your lanyard and click Export PDF.

Once you've exported your PDF, head to How to Submit Your Design below.


Option B: Design It Yourself Using Our Templates

If you'd rather design outside the Designer tool, download the template that matches your lanyard size from the Design Templates section at the bottom of this article. Each template includes the exact dimensions our printers require.

Design Guidelines by Size

Size

Bleed Area

Lanyard Area (Trim)

Crimp Placement

5/8"

36.25" x 0.875"

36" x 0.625"

1.5" x 0.625"

3/4"

36.25" x 1"

36" x 0.75"

1.5" x 0.625"

1"

36.25" x 1.25"

36" x 1"

1.5" x 1"

  • Bleed Area: extend your background 0.125" to fill the bleed and avoid white edges.

  • Lanyard Area (Trim): your final lanyard size, laid flat.

  • Crimp Placement: keep logos and text outside this zone.

Design Tips

  • Place your artwork on the "Your Design" layer.

  • Edit and save your files in CMYK (not RGB).

  • Outline all text before saving (select all layers → under the "Type" menu, select "Create Outlines").

  • Use vector artwork for best results.

  • Images should be 300 PPI or higher for sharp, clear printing.

  • We'll accept PDF, but we strongly recommend saving as PDF/x-1a whenever possible.

Once your design is finished, head to How to Submit Your Design below.


Option C: Logo Only — We'll Design It for You

Don't want to design the full lanyard? Send us your logo and we'll repeat it across a white (or colored) lanyard for you.

  1. Design a full logo in the colors you'd like, at high resolution (300 DPI or greater).

  2. Head to How to Submit Your Design below to send it to us. You will need the following assets for submission:

    1. Your logo file — PNG (for a transparent background) or JPEG (for a solid background), at 300 DPI or greater

    2. Your vector logo file — (.AI or .EPS)

    1. Lanyard color in CMYK or Pantone code (example: Lanyard Color is C: 0 M: 100 Y: 100 K: 0)

  3. Our team will space your logo repeatedly across the lanyard and send you a digital proof for approval before anything goes to print.


How to Submit Your Design

Email your files to operations@expopass.com. What to include depends on the option you used:

Important: If you don't provide a lanyard color (Options B & C), we will print the logo on white.

If you used Option A (Designer):

  • Your exported PDF

  • Logo files:

    • A vector file (.AI or .EPS)

    • A high-resolution PNG or JPEG

  • Lanyard color in CMYK or Pantone code (example: Lanyard Color is C: 0 M: 100 Y: 100 K: 0)

If you used Option B (Your own template):

  • Final design saved as PDF/x-1a

  • Logo files:

    • A vector file (.AI or .EPS)

    • A high-resolution PNG or JPEG

  • Lanyard color in CMYK or Pantone code (example: Lanyard Color is C: 0 M: 100 Y: 100 K: 0)

If you used Option C (Logo only):

  • Logo files:

    • A vector file (.AI or .EPS)

    • A high-resolution PNG or JPEG

  • Lanyard color in CMYK or Pantone code (example: Lanyard Color is C: 0 M: 100 Y: 100 K: 0)


Tips When Designing Your Lanyard

  • Place your artwork on the "Your Design" layer

  • Edit and save your files in CMYK (versus RGB)

  • Outline all text before saving (select all layers, under the ''Type" menu select "Create Outlines").

  • Use vector artwork for best results.

  • Images in your design should be 300 PPI (pixels per inch) or higher, as 300 is the ideal resolution for printing because it produces sharp, clear images.

  • While we'll accept receipt of your artwork in PDF, we strongly recommend saving the file instead as a PDF/x-1a whenever possible.


Template Files: Use if Designing Outside of the Designer

Designing a 5/8" Single or Double Bulldog Lanyard

Template Files:

  • Please design your lanyard on one of the templates below.

    • This is what you will submit to your Event Specialist for print.

Design Guidelines:

  • Bleed Area 36.25” x 0.875”

    • Make sure your background extends 0.125” to fill the bleed and avoid white on edges lanyards.

  • Lanyard Area (Trim) 36” x 0.625”

    • Your final lanyard size laid flat.

  • Crimp Placement 1.5” x 0.625”

    • Make sure to keep important aspects of your design such as logos and text outside of this zone.

Single Bulldog

Double Bulldog


Designing a 3/4" Single or Double Bulldog Lanyard

Template Files:

  • Please design your lanyard on one of the templates below.

    • This is what you will submit to your Event Specialist for print.

Design Guidelines:

  • Bleed Area 36.25” x 1”

    • Make sure your background extends 0.125” to fill the bleed and avoid white on edges lanyards.

  • Lanyard Area (Trim) 36” x 0.75”

    • Your final lanyard size laid.

  • Crimp Placement 1.5” x 0.625”

    • Make sure to keep important aspects of your design such as logos and text outside of this zone.

Single Bulldog

Double Bulldog


Designing a 1" Single or Double Bulldog Lanyard

Template Files:

  • Please design your lanyard on one of the templates below.

    • This is what you will submit to your Event Specialist for print.

Design Guidelines:

  • Bleed Area 36.25” x 1.25”

    • Make sure your background extends 0.125” to fill the bleed and avoid white on edges lanyards.

  • Lanyard Area (Trim) 36” x 1”

    • Your final lanyard size laid.

  • Crimp Placement 1.5” x 1”

    • Make sure to keep important aspects of your design such as logos and text outside of this zone

Single Bulldog

Double Bulldog


All Design Templates

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